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Manufacturing · head to head

OpenBOM vs PROGNOST Systems

OpenBOM logo

OpenBOM

Manufacturing

Cloud bill of materials and part catalogue management priced per seat, with free read-only users

From
Free
Rated
-
PROGNOST Systems logo

PROGNOST Systems

Manufacturing

SIL 3 rated online monitoring and diagnostics for reciprocating compressors

From
On request
Rated
-

The short version

  • Only OpenBOM has a free tier, so it costs nothing to try first.
  • Each has a real cost: OpenBOM pricing has three axes, editing seats plus data record count plus per-seat CAD add-ins at $25 to $45 each, so the real annual cost is well above the advertised per-seat figure.; PROGNOST Systems nothing about price is published, and because the system is instrumented per machine train, there is no per-point comparison that lets a buyer benchmark it against general-purpose condition monitoring.
  • They diverge on capability: OpenBOM covers Multi-level BOMs, PROGNOST Systems covers Segmented vibration analysis.
  • Prices and features above were last checked on 1 September 2026.

Where they differ

Only the attributes on which OpenBOM and PROGNOST Systems actually diverge.

Attributes where OpenBOM and PROGNOST Systems differ
AttributeOpenBOMPROGNOST Systems
Starting priceFreeOn request
Pricing modelPer user per monthquote
Free tierYesNo
PlatformsWeb, Windows, macOS, APIWindows, On-premise

Identical on both: user rating (Not yet rated), category (Manufacturing).

What each one covers

Drawn from each product's published feature list. An absence here means we hold no record of it - not that the product lacks it.

Only in OpenBOM

  • Multi-level BOMs
  • Part catalogue
  • CAD add-ins
  • Change management
  • Free read-only users
  • REST API

Only in PROGNOST Systems

  • Segmented vibration analysis
  • Dynamic rod position
  • Online pV diagram
  • Dynamic rod load
  • SIL 3 machine protection
  • Damage pattern library
  • PROGNOST-Predictor
  • Remote expert service

What people use each for

The jobs each tool is most often brought in to do.

OpenBOM

  • A hardware startup replacing a shared BOM spreadsheet before its first contract manufacturing runnot PROGNOST Systems
  • A contract manufacturer sharing structured BOMs with customers who should see but not edit themnot PROGNOST Systems
  • An electronics team pulling BOMs straight out of Altium and mechanical CAD instead of retyping themnot PROGNOST Systems
  • A small manufacturer that needs part numbering and revision discipline but cannot fund a PLM projectnot PROGNOST Systems

PROGNOST Systems

  • A refinery hydrogen recycle compressor where an unplanned trip costs more per day than the monitoring systemnot OpenBOM
  • Replacing a separate protection system and a separate condition monitoring system with one SIL 3 rated installationnot OpenBOM
  • Gas transmission stations needing valve and rider ring wear diagnosis without opening the machinenot OpenBOM
  • A plant moving reciprocating compressors from time-based overhaul to condition-based intervals with evidence a regulator will acceptnot OpenBOM

Where each one falls short

Documented limitations, not opinions. Every one is a constraint you would hit in normal use.

OpenBOM

  • Pricing has three axes, editing seats plus data record count plus per-seat CAD add-ins at $25 to $45 each, so the real annual cost is well above the advertised per-seat figure.
  • Paying yearly nearly halves the seat price, from $55 to $30 and $165 to $90, so monthly billing carries an unusually heavy penalty for teams that want flexibility.
  • Change management, revision control and CAD file management are absent from the entry Team plan, so the cheapest tier is a catalogue rather than a working PLM.
  • It lacks the approval workflows, effectivity dating and audit depth that regulated medical and aerospace suppliers need, so companies pursuing ISO 13485 or AS9100 typically migrate away.
  • Record count is metered separately and a large imported part library can push a small team into a higher data tier without adding a single user.

PROGNOST Systems

  • Nothing about price is published, and because the system is instrumented per machine train, there is no per-point comparison that lets a buyer benchmark it against general-purpose condition monitoring.
  • Installation requires proximity probes, rod position sensors and pressure instrumentation on the machine, which usually means a planned outage and mechanical work before any data exists.
  • The value is concentrated in reciprocating compressors; for general rotating equipment across a whole plant it is a far more expensive route than a broad vibration programme.
  • SIL 3 certification brings the configuration into functional safety scope, so changes to thresholds and logic go through management of change rather than being adjusted by a reliability engineer.
  • The company is small and German-based, so response times and spares logistics for remote sites depend on a partner network rather than a global direct service organisation.

Pricing, plan by plan

OpenBOM

Free
  • FreeFree
    • Up to 2,000 data records
    • Basic BOM and catalogue management
    • Non-commercial and educational use
  • Professional Team$55/month
    • $30 per seat per month billed yearly
    • BOM management, part catalogue, inventory
    • RFQ and purchase orders
  • Company$165/month
    • $90 per seat per month billed yearly
    • Everything in Team
    • CAD file management and revision control
  • Enterprise$undefined/year
    • Single sign-on
    • Custom integrations
    • Private or custom hosting

PROGNOST Systems

On request
  • PROGNOST-NT$undefined/year
    • Priced per machine train as an instrumented system
    • Sensors, proximity probes, rod position and pressure instrumentation included in scope
    • Installation typically requires a machine outage for probe fitting

Which should you pick?

Choose OpenBOM if

  • You need multi-level boms.
  • You want to start without paying.
  • You work on Web, Windows, macOS, API.
  • You also want part catalogue.

Choose PROGNOST Systems if

  • You need segmented vibration analysis.
  • You work on Windows, On-premise.
  • You also want dynamic rod position.

Questions people ask

Is OpenBOM or PROGNOST Systems better?
Neither clearly leads. OpenBOM starts at Free and PROGNOST Systems at On request, and user ratings are close enough to be indistinguishable. Choose on capability and platform support.
Which is cheaper, OpenBOM or PROGNOST Systems?
OpenBOM has a free tier; the other does not. Paid plans start at Free for OpenBOM and On request for PROGNOST Systems.
Does OpenBOM or PROGNOST Systems run on more platforms?
OpenBOM runs on Web, Windows, macOS, API. PROGNOST Systems runs on Windows, On-premise.
Can I use OpenBOM for free?
Yes. OpenBOM has a free tier, so you can try it without paying. PROGNOST Systems starts at On request.
What is OpenBOM best used for?
OpenBOM is most often used for a hardware startup replacing a shared bom spreadsheet before its first contract manufacturing run, a contract manufacturer sharing structured boms with customers who should see but not edit them, an electronics team pulling boms straight out of altium and mechanical cad instead of retyping them, a small manufacturer that needs part numbering and revision discipline but cannot fund a plm project. Of those, a hardware startup replacing a shared bom spreadsheet before its first contract manufacturing run and a contract manufacturer sharing structured boms with customers who should see but not edit them are not what PROGNOST Systems is typically brought in for.
What can OpenBOM do that PROGNOST Systems cannot?
OpenBOM covers Multi-level BOMs, Part catalogue, CAD add-ins, Change management. PROGNOST Systems covers Segmented vibration analysis, Dynamic rod position, Online pV diagram, Dynamic rod load.

Answered from the vendors’ own pages

OpenBOM: Is OpenBOM free?

There is a genuine free tier limited to 2,000 data records and aimed at non-commercial and educational use. Commercial teams start at $30 per seat per month billed yearly.

PROGNOST Systems: Does it replace the compressor protection system?

It can. PROGNOST-NT is SIL 3 rated for machine protection, which is the main reason sites choose it over advisory-only monitoring.

OpenBOM: Do I pay for people who only look at BOMs?

No. Read-only users are unlimited and free on every paid plan, which is the main reason the total cost undercuts seat-for-seat PLM tools.

PROGNOST Systems: Can it be retrofitted to an existing compressor?

Yes, but fitting rod position and internal instrumentation generally needs a machine outage.

OpenBOM: Are the CAD add-ins included?

No. They are $25 per seat per month billed yearly, $45 monthly, and require an active Team or Company subscription.

PROGNOST Systems: Does it work on centrifugal machines?

PROGNOST offers products for general rotating equipment, but the differentiated diagnostics are for reciprocating compressors.

OpenBOM: Can OpenBOM replace a full PLM?

For a startup, usually yes. For regulated manufacturing needing controlled workflows and full audit trails, no.

PROGNOST Systems: Is it available on new Burckhardt machines?

Yes, Burckhardt Compression offers PROGNOST-NT as a factory-fitted condition monitoring option.

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