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Manufacturing · head to head

IBM Maximo Application Suite vs PROGNOST Systems

IBM Maximo Application Suite logo

IBM Maximo Application Suite

Manufacturing

Enterprise asset management suite licensed by a shared pool of AppPoints rather than by named user

From
$3150/month
Rated
-
Full reviewWebsite
PROGNOST Systems logo

PROGNOST Systems

Manufacturing

SIL 3 rated online monitoring and diagnostics for reciprocating compressors

From
On request
Rated
-
Full reviewWebsite

The short version

  • Each has a real cost: IBM Maximo Application Suite appPoints are consumed by users, applications and environments at once, so a routine decision like adding a test environment or enabling Health quietly eats pool capacity and can trigger a true-up nobody budgeted for.; PROGNOST Systems nothing about price is published, and because the system is instrumented per machine train, there is no per-point comparison that lets a buyer benchmark it against general-purpose condition monitoring.
  • They diverge on capability: IBM Maximo Application Suite covers AppPoint pooling, PROGNOST Systems covers Segmented vibration analysis.
  • Prices and features above were last checked on 1 September 2026.

Where they differ

Only the attributes on which IBM Maximo Application Suite and PROGNOST Systems actually diverge.

Attributes where IBM Maximo Application Suite and PROGNOST Systems differ
AttributeIBM Maximo Application SuitePROGNOST Systems
Starting price$3150/monthOn request
Pricing modelPer year by AppPoint poolquote
PlatformsWeb, Cloud, On-premise, iOS, Android, LinuxWindows, On-premise

Identical on both: free tier (No), user rating (Not yet rated), category (Manufacturing).

What each one covers

Drawn from each product's published feature list. An absence here means we hold no record of it - not that the product lacks it.

Only in IBM Maximo Application Suite

  • AppPoint pooling
  • Maximo Manage
  • Maximo Health and Predict
  • Maximo Visual Inspection
  • Industry solutions
  • OpenShift deployment

Only in PROGNOST Systems

  • Segmented vibration analysis
  • Dynamic rod position
  • Online pV diagram
  • Dynamic rod load
  • SIL 3 machine protection
  • Damage pattern library
  • PROGNOST-Predictor
  • Remote expert service

What people use each for

The jobs each tool is most often brought in to do.

IBM Maximo Application Suite

  • A transmission utility managing hundreds of thousands of linear and point assets with regulatory reporting that a mid-market CMMS cannot producenot PROGNOST Systems
  • An airline or rail operator needing configuration control and maintenance history depth that survives a regulator audit going back yearsnot PROGNOST Systems
  • A manufacturer wanting condition-based maintenance and work order execution in the same system rather than integrating a predictive tool to a separate CMMSnot PROGNOST Systems
  • A defence or nuclear estate where the industry solution and long-term vendor viability matter more than the licence costnot PROGNOST Systems

PROGNOST Systems

  • A refinery hydrogen recycle compressor where an unplanned trip costs more per day than the monitoring systemnot IBM Maximo Application Suite
  • Replacing a separate protection system and a separate condition monitoring system with one SIL 3 rated installationnot IBM Maximo Application Suite
  • Gas transmission stations needing valve and rider ring wear diagnosis without opening the machinenot IBM Maximo Application Suite
  • A plant moving reciprocating compressors from time-based overhaul to condition-based intervals with evidence a regulator will acceptnot IBM Maximo Application Suite

Where each one falls short

Documented limitations, not opinions. Every one is a constraint you would hit in normal use.

IBM Maximo Application Suite

  • AppPoints are consumed by users, applications and environments at once, so a routine decision like adding a test environment or enabling Health quietly eats pool capacity and can trigger a true-up nobody budgeted for.
  • Pools are commonly sized from headcount rather than concurrency and application mix, and licence reviews frequently find them over-provisioned by a large margin, meaning organisations pay for entitlement they never consume.
  • Implementation, data migration, customisation and integrator fees routinely cost two to three times the first-year licence, so a business case built on the subscription figure will be materially wrong.
  • MAS requires Red Hat OpenShift, which for a customer-hosted deployment adds a container platform, its licensing and the specialist administration skills to run it, none of which the previous standalone Maximo needed.
  • Maximo is deep and slow to change; configuration is a specialist skill, upgrades are projects rather than updates, and organisations without a dedicated Maximo team end up permanently dependent on an implementation partner.

PROGNOST Systems

  • Nothing about price is published, and because the system is instrumented per machine train, there is no per-point comparison that lets a buyer benchmark it against general-purpose condition monitoring.
  • Installation requires proximity probes, rod position sensors and pressure instrumentation on the machine, which usually means a planned outage and mechanical work before any data exists.
  • The value is concentrated in reciprocating compressors; for general rotating equipment across a whole plant it is a far more expensive route than a broad vibration programme.
  • SIL 3 certification brings the configuration into functional safety scope, so changes to thresholds and logic go through management of change rather than being adjusted by a reliability engineer.
  • The company is small and German-based, so response times and spares logistics for remote sites depend on a partner network rather than a global direct service organisation.

Pricing, plan by plan

IBM Maximo Application Suite

$3150/month
  • Essentials (SaaS)$3150/month
    • Entry SaaS tier for a small user population
    • One production environment
    • Core Manage functionality
  • Standard (SaaS)$undefined/month
    • Larger AppPoint pool
    • Additional applications and environments
    • Priced on application
  • Premium (SaaS)$undefined/month
    • Full application set including Predict and Visual Inspection
    • Multiple environments
    • Priced on application
  • Customer hosted$undefined/year
    • AppPoint entitlement bought outright and run on your own OpenShift cluster
    • Infrastructure, OpenShift and administration costs are yours
    • Annual support and subscription contract required

PROGNOST Systems

On request
  • PROGNOST-NT$undefined/year
    • Priced per machine train as an instrumented system
    • Sensors, proximity probes, rod position and pressure instrumentation included in scope
    • Installation typically requires a machine outage for probe fitting

Which should you pick?

Choose IBM Maximo Application Suite if

  • You need apppoint pooling.
  • You work on Web, Cloud, On-premise, iOS, Android, Linux.
  • You also want maximo manage.
IBM Maximo Application Suite review

Choose PROGNOST Systems if

  • You need segmented vibration analysis.
  • You work on Windows, On-premise.
  • You also want dynamic rod position.
PROGNOST Systems review

Questions people ask

Is IBM Maximo Application Suite or PROGNOST Systems better?
Neither clearly leads. IBM Maximo Application Suite starts at $3150/month and PROGNOST Systems at On request, and user ratings are close enough to be indistinguishable. Choose on capability and platform support.
Which is cheaper, IBM Maximo Application Suite or PROGNOST Systems?
IBM Maximo Application Suite starts at $3150/month and PROGNOST Systems at On request.
Does IBM Maximo Application Suite or PROGNOST Systems run on more platforms?
IBM Maximo Application Suite runs on Web, Cloud, On-premise, iOS, Android, Linux. PROGNOST Systems runs on Windows, On-premise.
What is IBM Maximo Application Suite best used for?
IBM Maximo Application Suite is most often used for a transmission utility managing hundreds of thousands of linear and point assets with regulatory reporting that a mid-market cmms cannot produce, an airline or rail operator needing configuration control and maintenance history depth that survives a regulator audit going back years, a manufacturer wanting condition-based maintenance and work order execution in the same system rather than integrating a predictive tool to a separate cmms, a defence or nuclear estate where the industry solution and long-term vendor viability matter more than the licence cost. Of those, a transmission utility managing hundreds of thousands of linear and point assets with regulatory reporting that a mid-market cmms cannot produce and an airline or rail operator needing configuration control and maintenance history depth that survives a regulator audit going back years are not what PROGNOST Systems is typically brought in for.
What can IBM Maximo Application Suite do that PROGNOST Systems cannot?
IBM Maximo Application Suite covers AppPoint pooling, Maximo Manage, Maximo Health and Predict, Maximo Visual Inspection. PROGNOST Systems covers Segmented vibration analysis, Dynamic rod position, Online pV diagram, Dynamic rod load.

Answered from the vendors’ own pages

IBM Maximo Application Suite: Is Maximo still sold per user?

No. The Maximo Application Suite licenses a shared AppPoint pool consumed by users, applications and environments. Per-seat Maximo is the old model.

PROGNOST Systems: Does it replace the compressor protection system?

It can. PROGNOST-NT is SIL 3 rated for machine protection, which is the main reason sites choose it over advisory-only monitoring.

IBM Maximo Application Suite: What does the entry SaaS tier cost?

The Essentials package starts around $3,150 per month for a small user population and one production environment. Larger tiers are quoted.

PROGNOST Systems: Can it be retrofitted to an existing compressor?

Yes, but fitting rod position and internal instrumentation generally needs a machine outage.

IBM Maximo Application Suite: Do non-production environments cost AppPoints?

Yes. Development, test and training environments draw from the same pool, which is the most common sizing surprise.

PROGNOST Systems: Does it work on centrifugal machines?

PROGNOST offers products for general rotating equipment, but the differentiated diagnostics are for reciprocating compressors.

IBM Maximo Application Suite: Can I run MAS without OpenShift?

No. OpenShift is the deployment platform whether you host it yourself or consume MAS as a service from IBM.

PROGNOST Systems: Is it available on new Burckhardt machines?

Yes, Burckhardt Compression offers PROGNOST-NT as a factory-fitted condition monitoring option.

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