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Manufacturing · head to head

Guidewheel vs Ignition

Guidewheel logo

Guidewheel

Manufacturing

Machine monitoring from a clamp on the power cord, so equipment age and protocol stop mattering

From
On request
Rated
-
Ignition logo

Ignition

Manufacturing

Industrial automation platform for SCADA, HMI and MES

From
On request
Rated
-

The short version

  • Each has a real cost: Guidewheel current draw shows that a machine is consuming power, not that it is producing good parts, so scrap, rework and quality still require operator entry or additional sensors and the OEE quality factor is not measured automatically.; Ignition requires real engineering to implement; it is a platform rather than a finished application
  • They diverge on capability: Guidewheel covers Clamp on current sensing, Ignition covers Unlimited-client licensing.
  • Prices and features above were last checked on 31 August 2026.

Where they differ

Only the attributes on which Guidewheel and Ignition actually diverge.

Attributes where Guidewheel and Ignition differ
AttributeGuidewheelIgnition
Pricing modelquotePer-server licensing with published module pricing; unlimited clients and tags
PlatformsWeb, iOS, AndroidWindows, Linux, macOS, Web

Identical on both: starting price (On request), free tier (No), user rating (Not yet rated), category (Manufacturing).

What each one covers

Drawn from each product's published feature list. An absence here means we hold no record of it - not that the product lacks it.

Only in Guidewheel

  • Clamp on current sensing
  • Automatic uptime and downtime
  • Downtime categorisation
  • Real time alerting
  • Shift and OEE reporting
  • Energy visibility

Only in Ignition

  • Unlimited-client licensing
  • SCADA and HMI
  • Historian
  • MES modules
  • Web-based clients
  • Wide PLC support

What people use each for

The jobs each tool is most often brought in to do.

Guidewheel

  • A plant running equipment built in the 1980s and 1990s that no controller based monitoring product can readnot Ignition
  • A mixed floor of presses, ovens, compressors and fabrication equipment from many manufacturers with no common protocolnot Ignition
  • A manufacturer that needs evidence of real capacity before agreeing to buy another machinenot Ignition
  • A plant wanting immediate notification when an unattended overnight process stopsnot Ignition

Ignition

  • Plants where per-tag licensing has made expansion a budget conversationnot Guidewheel
  • Replacing installed operator terminals with browser-based clientsnot Guidewheel
  • Connecting plant floor data to SQL and business systemsnot Guidewheel

Where each one falls short

Documented limitations, not opinions. Every one is a constraint you would hit in normal use.

Guidewheel

  • Current draw shows that a machine is consuming power, not that it is producing good parts, so scrap, rework and quality still require operator entry or additional sensors and the OEE quality factor is not measured automatically.
  • Cycle counting depends on a distinct load signature for each cycle, so machines with flat continuous draw such as ovens, some extruders and continuous mixers give poor or unusable part counts.
  • Installation involves fitting a clamp around a live power conductor inside or near an electrical panel, which in many plants requires a qualified electrician and a scheduled shutdown rather than a plug in setup.
  • It is monitoring, not execution, so there is no routing, scheduling, work order or traceability capability and it must sit alongside an ERP or MES rather than replacing either.
  • Pricing is per monitored machine, so a plant with two hundred small machines faces a bill proportional to machine count rather than to plant size, and the economics work better on fewer larger assets.

Ignition

  • Requires real engineering to implement; it is a platform rather than a finished application
  • Steep learning curve, and Inductive Automation runs its own training programme because of it
  • Self-hosted and self-supported by default, so plant IT carries the availability burden
  • Module-based pricing means the entry figure is rarely the final one

Pricing, plan by plan

Guidewheel

On request
  • Guidewheel$undefined/year
    • Per machine monitoring hardware and platform access
    • Downtime and OEE reporting
    • Alerting and energy visibility

Ignition

On request

No published plan breakdown. See the Ignition review.

Which should you pick?

Choose Guidewheel if

  • You need clamp on current sensing.
  • You work on Web, iOS, Android.
  • You also want automatic uptime and downtime.

Choose Ignition if

  • You need unlimited-client licensing.
  • You work on Windows, Linux, macOS, Web.
  • You also want scada and hmi.

Questions people ask

Is Guidewheel or Ignition better?
Neither clearly leads. Guidewheel starts at On request and Ignition at On request, and user ratings are close enough to be indistinguishable. Choose on capability and platform support.
Which is cheaper, Guidewheel or Ignition?
Guidewheel starts at On request and Ignition at On request.
Does Guidewheel or Ignition run on more platforms?
Guidewheel runs on Web, iOS, Android. Ignition runs on Windows, Linux, macOS, Web.
What is Guidewheel best used for?
Guidewheel is most often used for a plant running equipment built in the 1980s and 1990s that no controller based monitoring product can read, a mixed floor of presses, ovens, compressors and fabrication equipment from many manufacturers with no common protocol, a manufacturer that needs evidence of real capacity before agreeing to buy another machine, a plant wanting immediate notification when an unattended overnight process stops. Of those, a plant running equipment built in the 1980s and 1990s that no controller based monitoring product can read and a mixed floor of presses, ovens, compressors and fabrication equipment from many manufacturers with no common protocol are not what Ignition is typically brought in for.
What can Guidewheel do that Ignition cannot?
Guidewheel covers Clamp on current sensing, Automatic uptime and downtime, Downtime categorisation, Real time alerting. Ignition covers Unlimited-client licensing, SCADA and HMI, Historian, MES modules.

Answered from the vendors’ own pages

Guidewheel: Does it work on machines with no controller or network port?

Yes. That is the reason it exists. It measures the power cable, so machine age and protocol are irrelevant.

Ignition: What does Ignition cost?

It publishes per-server module pricing with unlimited clients, tags and connections, so cost does not scale with how many people use it.

Guidewheel: Will it count parts?

Sometimes. It works where each cycle produces a distinct electrical signature and does not work on continuous draw equipment.

Ignition: Why does unlimited-client licensing matter?

Traditional SCADA is licensed per tag or per screen, which turns adding an operator terminal into a purchase. Ignition removes that ceiling.

Guidewheel: Do I need IT involvement?

Less than with controller based monitoring, but you do need electrical work to fit the sensors and a path for the gateway to reach the internet.

Ignition: Is it a finished application?

No, it is a platform. Screens, tags and logic are built for the specific plant, which is real engineering work.

Guidewheel: Is it an MES?

No. It monitors equipment. Work orders, routings and traceability need a separate system.

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