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Manufacturing · head to head

ABB 800xA vs Ignition

ABB 800xA logo

ABB 800xA

Manufacturing

Distributed control system and process automation platform for continuous and hybrid process plants

From
On request
Rated
-
Ignition logo

Ignition

Manufacturing

Industrial automation platform for SCADA, HMI and MES

From
On request
Rated
-

The short version

  • Each has a real cost: ABB 800xA licensing is by I/O count, controller count and workplace clients, and none of it is published, so two plants of similar size can be quoted very differently with no external benchmark to argue against.; Ignition requires real engineering to implement; it is a platform rather than a finished application
  • They diverge on capability: ABB 800xA covers Extended Automation, Ignition covers Unlimited-client licensing.
  • Prices and features above were last checked on 1 September 2026.

Where they differ

Only the attributes on which ABB 800xA and Ignition actually diverge.

Attributes where ABB 800xA and Ignition differ
AttributeABB 800xAIgnition
Pricing modelquotePer-server licensing with published module pricing; unlimited clients and tags
PlatformsWindowsWindows, Linux, macOS, Web

Identical on both: starting price (On request), free tier (No), user rating (Not yet rated), category (Manufacturing).

What each one covers

Drawn from each product's published feature list. An absence here means we hold no record of it - not that the product lacks it.

Only in ABB 800xA

  • Extended Automation
  • AC 800M controllers
  • Connectivity servers
  • Safety integration
  • IEC 61850 electrical
  • Batch management
  • Information management
  • Asset optimisation

Only in Ignition

  • Unlimited-client licensing
  • SCADA and HMI
  • Historian
  • MES modules
  • Web-based clients
  • Wide PLC support

What people use each for

The jobs each tool is most often brought in to do.

ABB 800xA

  • A refinery replacing operator consoles and control room infrastructure while keeping working field controllers in placenot Ignition
  • A pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplacenot Ignition
  • A mining operation that needs SIL 3 safety functions on the same network as process control rather than a separate safety systemnot Ignition
  • A marine or offshore platform where ABB already supplies the electrical distribution and IEC 61850 integration removes a second systemnot Ignition

Ignition

  • Plants where per-tag licensing has made expansion a budget conversationnot ABB 800xA
  • Replacing installed operator terminals with browser-based clientsnot ABB 800xA
  • Connecting plant floor data to SQL and business systemsnot ABB 800xA

Where each one falls short

Documented limitations, not opinions. Every one is a constraint you would hit in normal use.

ABB 800xA

  • Licensing is by I/O count, controller count and workplace clients, and none of it is published, so two plants of similar size can be quoted very differently with no external benchmark to argue against.
  • Engineering and commissioning typically cost more than the software and controller hardware together, and that share is not visible in the initial ABB quotation, which prices the system rather than the project.
  • It is Windows only for servers and workplaces, so the operating system lifecycle drives forced upgrade cycles that have nothing to do with your process.
  • Once configured, the aspect object model and the specific integrator conventions used make handing the system to a different service provider expensive; ABB service contracts are effectively sticky.
  • Software maintenance is an annual contract on top of the licence and lapsing it means you cannot take version upgrades, so the system quietly ages out of security support if the plant skips renewals to save money.

Ignition

  • Requires real engineering to implement; it is a platform rather than a finished application
  • Steep learning curve, and Inductive Automation runs its own training programme because of it
  • Self-hosted and self-supported by default, so plant IT carries the availability burden
  • Module-based pricing means the entry figure is rarely the final one

Pricing, plan by plan

ABB 800xA

On request
  • ABB Ability System 800xA$undefined/year
    • Licensed by I/O count, controller count and workplace clients
    • Sold as a project through ABB or a certified partner
    • Annual software maintenance contract priced separately

Ignition

On request

No published plan breakdown. See the Ignition review.

Which should you pick?

Choose ABB 800xA if

  • You need extended automation.
  • You work on Windows.
  • You also want ac 800m controllers.

Choose Ignition if

  • You need unlimited-client licensing.
  • You work on Windows, Linux, macOS, Web.
  • You also want scada and hmi.

Questions people ask

Is ABB 800xA or Ignition better?
Neither clearly leads. ABB 800xA starts at On request and Ignition at On request, and user ratings are close enough to be indistinguishable. Choose on capability and platform support.
Which is cheaper, ABB 800xA or Ignition?
ABB 800xA starts at On request and Ignition at On request.
Does ABB 800xA or Ignition run on more platforms?
ABB 800xA runs on Windows. Ignition runs on Windows, Linux, macOS, Web.
What is ABB 800xA best used for?
ABB 800xA is most often used for a refinery replacing operator consoles and control room infrastructure while keeping working field controllers in place, a pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplace, a mining operation that needs sil 3 safety functions on the same network as process control rather than a separate safety system, a marine or offshore platform where abb already supplies the electrical distribution and iec 61850 integration removes a second system. Of those, a refinery replacing operator consoles and control room infrastructure while keeping working field controllers in place and a pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplace are not what Ignition is typically brought in for.
What can ABB 800xA do that Ignition cannot?
ABB 800xA covers Extended Automation, AC 800M controllers, Connectivity servers, Safety integration. Ignition covers Unlimited-client licensing, SCADA and HMI, Historian, MES modules.

Answered from the vendors’ own pages

ABB 800xA: Is 800xA sold as a perpetual licence?

Yes, the system licence is perpetual, but a separate annual software maintenance agreement is required to receive updates and version upgrades.

Ignition: What does Ignition cost?

It publishes per-server module pricing with unlimited clients, tags and connections, so cost does not scale with how many people use it.

ABB 800xA: Can 800xA control non-ABB field hardware?

Yes. Connectivity servers front third-party PLC and DCS systems and legacy ABB families, which is the main reason it wins brownfield projects.

Ignition: Why does unlimited-client licensing matter?

Traditional SCADA is licensed per tag or per screen, which turns adding an operator terminal into a purchase. Ignition removes that ceiling.

ABB 800xA: Does it replace a separate electrical SCADA?

It can. IEC 61850 substation integration is native, so many plants drop a separate electrical monitoring system.

Ignition: Is it a finished application?

No, it is a platform. Screens, tags and logic are built for the specific plant, which is real engineering work.

ABB 800xA: What is the realistic implementation timeline?

A full plant migration is measured in years, not months; phased cutovers of one unit at a time are the norm.

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