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Manufacturing · head to head

ABB 800xA vs Rockwell FactoryTalk

ABB 800xA logo

ABB 800xA

Manufacturing

Distributed control system and process automation platform for continuous and hybrid process plants

From
On request
Rated
-
Full reviewWebsite
Rockwell FactoryTalk logo

Rockwell FactoryTalk

Manufacturing

Rockwell Automation software portfolio for HMI, historian, analytics and industrial data

From
On request
Rated
-
Full reviewWebsite

The short version

  • Each has a real cost: ABB 800xA licensing is by I/O count, controller count and workplace clients, and none of it is published, so two plants of similar size can be quoted very differently with no external benchmark to argue against.; Rockwell FactoryTalk factoryTalk is a brand, not a product, so a quote that says FactoryTalk may cover any of six separately licensed things; buyers repeatedly find that the demo they saw needed View plus Historian plus a Hub subscription.
  • They diverge on capability: ABB 800xA covers Extended Automation, Rockwell FactoryTalk covers FactoryTalk View SE and ME.
  • Prices and features above were last checked on 1 September 2026.

Where they differ

Only the attributes on which ABB 800xA and Rockwell FactoryTalk actually diverge.

Attributes where ABB 800xA and Rockwell FactoryTalk differ
AttributeABB 800xARockwell FactoryTalk
PlatformsWindowsWindows, Linux, Web, Cloud

Identical on both: starting price (On request), pricing model (quote), free tier (No), user rating (Not yet rated), category (Manufacturing).

What each one covers

Drawn from each product's published feature list. An absence here means we hold no record of it - not that the product lacks it.

Only in ABB 800xA

  • Extended Automation
  • AC 800M controllers
  • Connectivity servers
  • Safety integration
  • IEC 61850 electrical
  • Batch management
  • Information management
  • Asset optimisation

Only in Rockwell FactoryTalk

  • FactoryTalk View SE and ME
  • FactoryTalk Historian
  • FactoryTalk Optix
  • FactoryTalk Batch
  • FactoryTalk Hub
  • Native Logix tags

What people use each for

The jobs each tool is most often brought in to do.

ABB 800xA

  • A refinery replacing operator consoles and control room infrastructure while keeping working field controllers in placenot Rockwell FactoryTalk
  • A pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplacenot Rockwell FactoryTalk
  • A mining operation that needs SIL 3 safety functions on the same network as process control rather than a separate safety systemnot Rockwell FactoryTalk
  • A marine or offshore platform where ABB already supplies the electrical distribution and IEC 61850 integration removes a second systemnot Rockwell FactoryTalk

Rockwell FactoryTalk

  • A plant standardised on ControlLogix that needs supervisory HMI without building and maintaining an OPC layer between controller and screennot ABB 800xA
  • A hybrid manufacturer needing ISA-88 batch execution audited against recipes, where FactoryTalk Batch is already validated in the industrynot ABB 800xA
  • Consolidating machine-level HMI screens across many Allen-Bradley lines under one tag model and one alarm schemenot ABB 800xA
  • Adding a plant historian quickly where the site has Rockwell distribution support but no PI administrator on staffnot ABB 800xA

Where each one falls short

Documented limitations, not opinions. Every one is a constraint you would hit in normal use.

ABB 800xA

  • Licensing is by I/O count, controller count and workplace clients, and none of it is published, so two plants of similar size can be quoted very differently with no external benchmark to argue against.
  • Engineering and commissioning typically cost more than the software and controller hardware together, and that share is not visible in the initial ABB quotation, which prices the system rather than the project.
  • It is Windows only for servers and workplaces, so the operating system lifecycle drives forced upgrade cycles that have nothing to do with your process.
  • Once configured, the aspect object model and the specific integrator conventions used make handing the system to a different service provider expensive; ABB service contracts are effectively sticky.
  • Software maintenance is an annual contract on top of the licence and lapsing it means you cannot take version upgrades, so the system quietly ages out of security support if the plant skips renewals to save money.

Rockwell FactoryTalk

  • FactoryTalk is a brand, not a product, so a quote that says FactoryTalk may cover any of six separately licensed things; buyers repeatedly find that the demo they saw needed View plus Historian plus a Hub subscription.
  • Licensing units differ per product, tags for Historian, display tags and clients for View, another scheme for Optix, which makes forecasting the cost of a plant expansion genuinely hard.
  • The migration of products onto FactoryTalk Hub subscriptions converts what used to be a perpetual licence into an annual payment where lapsing stops the software, changing a capital purchase into an operating one you cannot exit.
  • Value drops sharply outside an Allen-Bradley estate; against a Siemens or Mitsubishi PLC you are back to OPC UA and lose the main reason to buy FactoryTalk at all.
  • There is no public price list and buying is through distribution, so two plants of identical size in the same company can pay materially different amounts depending on when and how they negotiated.

Pricing, plan by plan

ABB 800xA

On request
  • ABB Ability System 800xA$undefined/year
    • Licensed by I/O count, controller count and workplace clients
    • Sold as a project through ABB or a certified partner
    • Annual software maintenance contract priced separately

Rockwell FactoryTalk

On request
  • FactoryTalk$undefined/year
    • Sold through Rockwell distribution, not direct or self-service
    • View licensed by display tag count and client seats
    • Historian licensed by tag count

Which should you pick?

Choose ABB 800xA if

  • You need extended automation.
  • You work on Windows.
  • You also want ac 800m controllers.
ABB 800xA review

Choose Rockwell FactoryTalk if

  • You need factorytalk view se and me.
  • You work on Windows, Linux, Web, Cloud.
  • You also want factorytalk historian.
Rockwell FactoryTalk review

Questions people ask

Is ABB 800xA or Rockwell FactoryTalk better?
Neither clearly leads. ABB 800xA starts at On request and Rockwell FactoryTalk at On request, and user ratings are close enough to be indistinguishable. Choose on capability and platform support.
Which is cheaper, ABB 800xA or Rockwell FactoryTalk?
ABB 800xA starts at On request and Rockwell FactoryTalk at On request.
Does ABB 800xA or Rockwell FactoryTalk run on more platforms?
ABB 800xA runs on Windows. Rockwell FactoryTalk runs on Windows, Linux, Web, Cloud.
What is ABB 800xA best used for?
ABB 800xA is most often used for a refinery replacing operator consoles and control room infrastructure while keeping working field controllers in place, a pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplace, a mining operation that needs sil 3 safety functions on the same network as process control rather than a separate safety system, a marine or offshore platform where abb already supplies the electrical distribution and iec 61850 integration removes a second system. Of those, a refinery replacing operator consoles and control room infrastructure while keeping working field controllers in place and a pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplace are not what Rockwell FactoryTalk is typically brought in for.
What can ABB 800xA do that Rockwell FactoryTalk cannot?
ABB 800xA covers Extended Automation, AC 800M controllers, Connectivity servers, Safety integration. Rockwell FactoryTalk covers FactoryTalk View SE and ME, FactoryTalk Historian, FactoryTalk Optix, FactoryTalk Batch.

Answered from the vendors’ own pages

ABB 800xA: Is 800xA sold as a perpetual licence?

Yes, the system licence is perpetual, but a separate annual software maintenance agreement is required to receive updates and version upgrades.

Rockwell FactoryTalk: Is FactoryTalk Historian the same as AVEVA PI?

It is built on the PI engine under an OEM arrangement, tuned for Rockwell integration. If you already run PI enterprise-wide, buying Historian too usually duplicates a system you have.

ABB 800xA: Can 800xA control non-ABB field hardware?

Yes. Connectivity servers front third-party PLC and DCS systems and legacy ABB families, which is the main reason it wins brownfield projects.

Rockwell FactoryTalk: Can I still buy FactoryTalk perpetually?

Some products yes, but the direction is toward FactoryTalk Hub subscriptions. Confirm per product before assuming a capital purchase is available.

ABB 800xA: Does it replace a separate electrical SCADA?

It can. IEC 61850 substation integration is native, so many plants drop a separate electrical monitoring system.

Rockwell FactoryTalk: Does FactoryTalk work with non-Rockwell PLCs?

Yes, through OPC UA and drivers, but the native tag browse advantage disappears and the case for FactoryTalk over a cheaper independent SCADA weakens.

ABB 800xA: What is the realistic implementation timeline?

A full plant migration is measured in years, not months; phased cutovers of one unit at a time are the norm.

Rockwell FactoryTalk: Where do I find pricing?

You cannot without a distributor. Rockwell publishes no list pricing for the FactoryTalk portfolio.

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