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Manufacturing · head to head

ABB 800xA vs GrabCAD Print

ABB 800xA logo

ABB 800xA

Manufacturing

Distributed control system and process automation platform for continuous and hybrid process plants

From
On request
Rated
-
GrabCAD Print logo

GrabCAD Print

Manufacturing

Stratasys print preparation, free in Standard form and 5,000 US dollars a year for Pro

From
Free
Rated
-

The short version

  • Only GrabCAD Print has a free tier, so it costs nothing to try first.
  • Each has a real cost: ABB 800xA licensing is by I/O count, controller count and workplace clients, and none of it is published, so two plants of similar size can be quoted very differently with no external benchmark to argue against.; GrabCAD Print it only drives Stratasys printers, so the free Standard tier is a hardware retention mechanism rather than a portable tool, and prepared jobs do not move to another vendor.
  • They diverge on capability: ABB 800xA covers Extended Automation, GrabCAD Print covers Native CAD import.
  • Prices and features above were last checked on 1 September 2026.

Where they differ

Only the attributes on which ABB 800xA and GrabCAD Print actually diverge.

Attributes where ABB 800xA and GrabCAD Print differ
AttributeABB 800xAGrabCAD Print
Starting priceOn requestFree
Pricing modelquotePer user per year
Free tierNoYes
PlatformsWindowsWindows, Desktop, Cloud

Identical on both: user rating (Not yet rated), category (Manufacturing).

What each one covers

Drawn from each product's published feature list. An absence here means we hold no record of it - not that the product lacks it.

Only in ABB 800xA

  • Extended Automation
  • AC 800M controllers
  • Connectivity servers
  • Safety integration
  • IEC 61850 electrical
  • Batch management
  • Information management
  • Asset optimisation

Only in GrabCAD Print

  • Native CAD import
  • Multi-technology support
  • Tray arrangement and supports
  • Nesting (Pro)
  • Manufacturing templates (Pro)
  • Part labelling (Pro)
  • Wall thickness analysis (Pro)
  • Cost estimation (Pro)

What people use each for

The jobs each tool is most often brought in to do.

ABB 800xA

  • A refinery replacing operator consoles and control room infrastructure while keeping working field controllers in placenot GrabCAD Print
  • A pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplacenot GrabCAD Print
  • A mining operation that needs SIL 3 safety functions on the same network as process control rather than a separate safety systemnot GrabCAD Print
  • A marine or offshore platform where ABB already supplies the electrical distribution and IEC 61850 integration removes a second systemnot GrabCAD Print

GrabCAD Print

  • A service bureau nesting many small parts into a single tray to raise volume utilisation and reduce cost per partnot ABB 800xA
  • A production department locking validated process parameters into a template so night shift operators cannot change themnot ABB 800xA
  • A design office running FDM and PolyJet machines and wanting one preparation tool rather than twonot ABB 800xA
  • An engineering team importing native CAD assemblies directly rather than maintaining an STL export workflownot ABB 800xA

Where each one falls short

Documented limitations, not opinions. Every one is a constraint you would hit in normal use.

ABB 800xA

  • Licensing is by I/O count, controller count and workplace clients, and none of it is published, so two plants of similar size can be quoted very differently with no external benchmark to argue against.
  • Engineering and commissioning typically cost more than the software and controller hardware together, and that share is not visible in the initial ABB quotation, which prices the system rather than the project.
  • It is Windows only for servers and workplaces, so the operating system lifecycle drives forced upgrade cycles that have nothing to do with your process.
  • Once configured, the aspect object model and the specific integrator conventions used make handing the system to a different service provider expensive; ABB service contracts are effectively sticky.
  • Software maintenance is an annual contract on top of the licence and lapsing it means you cannot take version upgrades, so the system quietly ages out of security support if the plant skips renewals to save money.

GrabCAD Print

  • It only drives Stratasys printers, so the free Standard tier is a hardware retention mechanism rather than a portable tool, and prepared jobs do not move to another vendor.
  • Pro is 5,000 US dollars per named user per year on top of machines that already cost six figures, and there is no floating licence in the standard offer, so shift-based teams buy multiple seats.
  • The production features that most justify the spend, nesting and manufacturing templates, are all locked behind Pro, meaning the free tier is not viable for a bureau.
  • Stratasys materials are proprietary and cartridge-locked, so the software sits on top of a consumables model where the recurring cost is set entirely by the vendor.
  • Support and feature coverage vary by printer family; newer technologies such as SAF and the Neo SLA line have historically lagged FDM in the depth of preparation options exposed.

Pricing, plan by plan

ABB 800xA

On request
  • ABB Ability System 800xA$undefined/year
    • Licensed by I/O count, controller count and workplace clients
    • Sold as a project through ABB or a certified partner
    • Annual software maintenance contract priced separately

GrabCAD Print

Free
  • GrabCAD Print StandardFree
    • Free for Stratasys printer owners
    • Native CAD import and tray arrangement
    • Support generation and section tools
  • GrabCAD Print Pro$5000/year
    • Per named user per year
    • Automated build nesting
    • Manufacturing templates with locked process parameters

Which should you pick?

Choose ABB 800xA if

  • You need extended automation.
  • You work on Windows.
  • You also want ac 800m controllers.

Choose GrabCAD Print if

  • You need native cad import.
  • You want to start without paying.
  • You work on Windows, Desktop, Cloud.
  • You also want multi-technology support.

Questions people ask

Is ABB 800xA or GrabCAD Print better?
Neither clearly leads. ABB 800xA starts at On request and GrabCAD Print at Free, and user ratings are close enough to be indistinguishable. Choose on capability and platform support.
Which is cheaper, ABB 800xA or GrabCAD Print?
GrabCAD Print has a free tier; the other does not. Paid plans start at On request for ABB 800xA and Free for GrabCAD Print.
Does ABB 800xA or GrabCAD Print run on more platforms?
ABB 800xA runs on Windows. GrabCAD Print runs on Windows, Desktop, Cloud.
Can I use GrabCAD Print for free?
Yes. GrabCAD Print has a free tier, so you can try it without paying. ABB 800xA starts at On request.
What is ABB 800xA best used for?
ABB 800xA is most often used for a refinery replacing operator consoles and control room infrastructure while keeping working field controllers in place, a pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplace, a mining operation that needs sil 3 safety functions on the same network as process control rather than a separate safety system, a marine or offshore platform where abb already supplies the electrical distribution and iec 61850 integration removes a second system. Of those, a refinery replacing operator consoles and control room infrastructure while keeping working field controllers in place and a pulp and paper mill consolidating process, electrical and safety monitoring into a single operator workplace are not what GrabCAD Print is typically brought in for.
What can ABB 800xA do that GrabCAD Print cannot?
ABB 800xA covers Extended Automation, AC 800M controllers, Connectivity servers, Safety integration. GrabCAD Print covers Native CAD import, Multi-technology support, Tray arrangement and supports, Nesting (Pro).

Answered from the vendors’ own pages

ABB 800xA: Is 800xA sold as a perpetual licence?

Yes, the system licence is perpetual, but a separate annual software maintenance agreement is required to receive updates and version upgrades.

GrabCAD Print: Is GrabCAD Print free?

GrabCAD Print Standard is free for Stratasys printer owners. GrabCAD Print Pro is 5,000 US dollars per user per year.

ABB 800xA: Can 800xA control non-ABB field hardware?

Yes. Connectivity servers front third-party PLC and DCS systems and legacy ABB families, which is the main reason it wins brownfield projects.

GrabCAD Print: Can it drive a non-Stratasys printer?

No. It is tied to Stratasys hardware.

ABB 800xA: Does it replace a separate electrical SCADA?

It can. IEC 61850 substation integration is native, so many plants drop a separate electrical monitoring system.

GrabCAD Print: What do I actually get for the Pro fee?

Nesting, manufacturing templates, part labelling, wall thickness analysis and build cost estimation. These are production rather than prototyping features.

ABB 800xA: What is the realistic implementation timeline?

A full plant migration is measured in years, not months; phased cutovers of one unit at a time are the norm.

GrabCAD Print: Is there a trial?

Yes, Stratasys has offered 30 and 60 day trials of Pro.

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